What is the composition of automatic assembly machine?
1. Parts oriented arrangement, transmission and handling system
The disordered parts are arranged according to the spatial orientation that is convenient for the automatic processing of the machine. The automatic assembly machine is then transported to the subsequent escapement mechanism smoothly.
Prepare for the subsequent grasping of the manipulator.
2. Grasping - shifting - placing mechanism
Grasp or vacuum the fixed position of the zero (part) of the escapement mechanism and then move to another position (usually the assembly working position).
3. Assembly working mechanism
An automatic assembly machine refers to an active mechanism used to complete assembly work, such as pressing, clamping, screwing, sticking, gluing, welding, riveting, gluing,
Weld to the previous part.
4. Testing mechanism
It is used to detect the parts assembled in the previous step or the working results of the machine in the previous step, such as missing parts detection, dimension detection, defect detection, functional detection and material removal detection.
5. Workpiece removal mechanism
A mechanism for classifying and removing assembled qualified and unqualified parts from a machine.
Generally speaking, assembly means to connect, glue, riveting and riveting several parts of a product through a tight fitting, fastener, screw thread.
Welding and other methods are combined to obtain the finished products (semi-finished products) that meet the predetermined size precision and function.
The assembly of automatic assembly machine is realized by manual processing (touching, sorting, grasping, moving, placing, applying force, etc.) of each part.
Strictly speaking, it can only be called artificial assembly.
Do not need to be handled manually (touch, arrange, grab, move, place, etc.)
The assembly of parts and components can be called automatic assembly. Between the two is semi-automatic assembly.
A control system for automatic assembly
Usually adopt PLC control, the PLC should receive the input of various signals, and issue instructions to each executive mechanism.
The automatic assembly machine is equipped with a variety of sensors and other signal collectors to monitor the operation of each actuator in the machine. After judgment, the next execution instruction is issued.
The man-machine interface is used to display the running condition of the machine, the running record, and the instruction from the operator to the machine.
Applicability of automatic assembly machine:
In recent years, with the development of China's economy, more and more enterprises have experienced labor disputes and problems of poor management of front-line employees.
More companies are opting for automatic assembly machines, as foxconn has added 1m robots to its workforce in the past three years.
Of course, depending on the industry, the application of automatic assembly machine is also different. According to different industries, automatic assembly machines can be divided into the following two types:
1. Electronic and electrical light touch switch assembly machine, relay automatic assembly machine, reset jig automatic assembly machine, transformer automatic assembly machine, etc
2. Hardware caster automatic assembly machine, bearing automatic assembly machine, toy automatic assembly machine, gear automatic assembly machine, tooth box automatic assembly machine, etc
Automatic assembly machines are also used in home appliances, automobile industry, in a word, automatic assembly machines will be a trend of industrialization of factories.